Learn About Our Processes & Methods

Our most commonly used method, concrete backfilling ensures durable structures by using a strong rebar framework and securely wired castings with embedded 8-gauge galvanized wire for stability. Reinforced with 2x4 supports to prevent blowouts, this method combines expert craftsmanship with high-quality materials for lasting results.

Welding to steel frames is another of our most efficient and popular methods. This approach enables us to create prefabricated structures that can be shipped with features like forklift pockets or anchor points for easy hoisting. Castings are equipped with embedded threaded inserts on the backside, allowing J-bolts to be secured and welded to the steel frame for optimal durability and precision.

Veneering walls enhances texture and character, especially for existing pool shells desiring a rock finish rather than plaster or tile. Castings cover up to 40 square feet quickly, securely attached with pre-drilled holes and bolts, then concealed with Type S mortar for a polished look. This method is durable, fast, and aesthetically pleasing, making it suitable for large or time-urgent projects.

Our polyurethane rock castings are a lightweight, realistic alternative to concrete, weighing just 1 pound per foot compared to 10 pounds for concrete. Ideal for overhead work, they feature a durable face coat and foam backing, securely fastened to wood studs. Seams are finished with drywall plaster, making them ideal for themed environments where minimal direct contact occurs.

Fastening to Wooden Frames is a reliable method, though used less frequently than the welding to steel frames, concrete backfilling, or polyurethane techniques. As it’s name suggests, this method is quite straightforward and allows for the creation of prefabricated rock structures that are securely attached to a wood framework, ensuring stability and durability.